SPE ON DEMAND WORKSHOP: Mechanical and Chemical Recycling for Polyolefins

  SPE On Demand Workshop

Mechanical and Chemical Recycling for Polyolefins
 

 

  Summary

Join us for a comprehensive workshop series focused on the dual pathways of plastic recycling: mechanical and chemical processes. This three-session series, with each session lasting two hours, will provide participants with a thorough understanding of the current challenges, innovations, and future directions in plastic waste management.

In each session, David Nix will deliver detailed presentations, beginning with an overview of different plastic polymer types and their characteristics, then progressing to the latest advancements in chemical recycling technologies. Topics will also include the environmental impacts of plastic waste, the lifecycle analysis of recycling processes, and best practices for sustainable material recovery. Each session consists of a 90-minute presentation followed by a 30-minute Q&A discussion, providing participants the opportunity to delve deeper into specific topics, clarify technical concepts, and explore practical, real-world applications.

This workshop is targeted at environmental professionals, industry stakeholders, and individuals passionate about advancing sustainable recycling practices. Join us to deepen your technical knowledge and contribute to the development of more effective plastic recycling strategies.


  Agenda

(Click each session to expand)
Duration: 2 Hours

  Outline

Part 1: What is Plastic? Why are there different types?

  1. Plastics 1 & 2
    1. PET
    2. HDPE
  2. Plastics 3 & 4
    1. PVC
    2. LDPE
  3. Plastic 5
    1. PP
  4. Plastics 6 & 7
    1. PS
    2. Other

Part 2: Why use different plastics? Properties | Processes | Additives

  1. Property Differences
    1. Soft vs Hard
    2. Flexible vs Stiff
    3. Fragile vs Durable
    4. Clear vs Colorable vs Black
  2. Processing Differences
    1. Injection Molding
    2. Roto Molding
    3. Extrusion
  3. Additives in Plastic
    1. Different types of additives

Part 3: Identifying Characteristics

  1. Picture of 6 cups made of different materials
    1. Which of these is better for the environment?
    2. Which of these is actually being recycled?
    3. What are the most effective for their application?
    4. Which ones have the best marketing?
    5. Rank in order of cost
  2. Picture of four takeout boxes made of different materials
    1. Which of these is better for the environment?
    2. Which of these is actually being recycled?
    3. What are the most effective for their application?
    4. Which ones have the best marketing?
    5. Rank in order of cost
  3. Challenging items to recycle
    1. Juice bottle
    2. Shampoo bottle

Mechanical Recycling

  1. Post Consumer Recycling Collection
  2. Curbside Collection
  3. PCR Sortation and Sanitation
  4. Baled Plastic
  5. Mechanical Recycling Steps for PP
  6. Mechanically Reprocessed Resin
  7. CO2 Generation from Plastic Production
  8. What does Mechanically Recycled PCR look like?
  9. Government Legislation
  10. Enactment of NJ 2515
  11. Washington HB 1488

  Resources

Go to Session 1 

April 2, 2025
Duration: 2 Hour

  Outline

Chemical Recycling

  1. Virgin Resin Production
  2. Shipping Virgin Resin
  3. Making Pristine Products
  4. Post Consumer Recycling Collection
  5. Curbside Collection
  6. PCR Sortation and Sanitation
  7. Baled Plastic
  8. Chemical Recycling
    1. Advanced
    2. Molecular
    3. Tertiary
    4. Feedstock
    5. Depolymerization
    6. Non-Mechanical
    7. Co-Processing
  9. Methods of Chemical/Advanced Recycling
    1. Pyrolysis
    2. Catalytic Cracking
    3. Conventional Gasification
    4. Hydro Cracking Hydrolysis
    5. Plasma Gasification
    6. Performing Pyrolysis
    7. Plasma Pyrolysis
    8. Microwave Assisted Pyrolysis
    9. Chemolysis
    10. Co-Processing
    11. Pyrolysis Thermo-Cracking

  Resources

Go to Session 2 

Aprll 3, 2025
Duration: 2 Hour

  Outline

Chemical Recycling (continued)

  1. Methods of Chemical/Advanced Recycling (continued)
    1. Plasma Pyrolysis
    2. Microwave Assisted Pyrolysis
    3. Chemolysis
    4. Co-Processing
    5. Pyrolysis Thermo-Cracking
  2. Technical Hurdles of Pyrolysis
  3. What is Left?
    1. HDPE Rigid Containers
    2. LDPE Rigid Containers
    3. LDPE / LLDPE / HDPE Film
    4. PP Rigid Packaging and Containers
  4. Chemical Recycling Steps
  5. CO2 Generation from Plastic Production
  6. What does Chemically Recycled PCR look like?
    1. Virgin Resin
    2. Typical Post Consumer Recycled Properties
  7. Recycling Outcomes
    1. Solvent Recycling
    2. Mechanical Recycling
    3. Chemical Recycling
  8. Pros and Cons
    1. Mechanical Recycling
    2. Chemical Recycling

  Resources

Go to Session 3 

 

If you can't attend one or several sessions live, or if you want to review some concepts, the recordings will be available after each session.

  On Demand Costs

SPE Premium Member $540
SPE Members $600
Nonmembers $800

  Purchase On Demand Now

Not an SPE member? Join today and purchase on demand at a discounted rate!

ON DEMAND ACCESS ENDS APRIL 15, 2026!


  On Demand Workshop Packs

Strengthen your team’s skills and take advantage of group savings with a Mechanical and Chemical Recycling for Polyolefins On Demand Workshop Pack.
Go here for more information.


 
3 Sessions
 
Level: Intermediate
 
Total Hours: 6 Hours
 

  Instructor

David Nix
President
Green Group Consulting

David Nix is the president and owner of Green Group Consulting and Green Group Reprocessing. In his 34-year career in the plastics industry, his focus has been on polypropylene and recycling. He began his professional life working for two of the largest polyolefin producers in the world, LyondellBasell (Himont/Montell) and Braskem (Epsilon/Sunoco). In his 18 years with these corporations, he held positions in sales, marketing, product development, product management, production, asset management, sustainability, and recycling.

After building experience in the plastic industry, David ventured out by starting a small recycling business and contracting with various privately owned companies. His expertise and skill set helped him develop a large customer base that routinely relied on his technical knowledge. A pivotal role in David’s career was a return to Braskem as the Sustainability and Recycling Leader for the United States. He relished the opportunity to create recycling programs for a large corporation that could begin to make big impacts in the use of recycled resin.

Continuing his vision for greater recycled resin usage and positively impacting the world, David and his son Harrison Nix started Green Group Consulting – a consulting business that interfaces with all aspects of the plastics value chain. They work with MRF’s, collectors, equipment manufacturers, additive producers, mechanical and chemical reprocessors, compounders, converters, brand owners and investors.

Carrying on their commitment to recycling, David and Harrison bought a post-consumer polypropylene recycling business in Albert Lea, Minnesota and renamed it Green Group Reprocessing. The homopolymer PCR product they make is unmatched in the industry. They use a reverse logistics collection system and maintain a proprietary wash system that produces consistently high-quality resin. They have improved production and are adding capacity with new equipment installations.

David holds a degree in Chemical Engineering from Vanderbilt University and an MBA from the McColl School of Business at Queens University of Charlotte.


  Questions? Contact:

For questions, contact Iván D. López.

Who Purchase On Demand?

This on demand workshop is ideal for environmental enthusiasts, industry professionals, and anyone interested in contributing to a more sustainable future through effective plastic recycling strategies.

Why Should You Purchase On Demand?

Are you involved in the plastics industry and looking to understand the complexities of plastic recycling? Whether you're a material supplier, brand owner, policymaker, or recycler, mastering the challenges and solutions in mechanical and chemical recycling is key to advancing sustainability!

  • Do you want to understand why recycling plastics is so difficult and what the latest advancements in both mechanical and chemical recycling methods are?
  • Are you a material supplier interested in how your products can be more effectively recycled?
  • As a brand owner or policymaker, do you need to learn about the environmental impacts and best practices for achieving more sustainable plastic use?
  • Are you a recycler seeking to improve your processes and enhance the efficiency of plastic waste management?

If the answer is YES to any of these questions, this workshop is for you! Join David Nix for an engaging and informative series, offering in-depth presentations and interactive discussions on the latest in recycling technologies and sustainability strategies.


This educational program is provided as a service of SPE. The views and opinions expressed on this or any SPE educational program are those of the Speaker(s) and/or the persons appearing with the Speaker(s) and do not necessarily reflect the views and opinions of the Society of Plastics Engineers, Inc. (SPE) or its officials, employees or designees. To comment or to present an opposing or supporting opinion, please contact us at info@4SPE.org.

Refund Policy

Full refund 14 days prior to the event start date. Please contact customerrelations@4spe.org for assistance with registration.

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